west system keel repair

Includes detailed instructions on repairing rotted stringers and frames, delamination, keel damage. He asked if a technical advisor would be willing to take a look at the cracks on his keel and recommend the best way to repair it. 87. If so, it may be time to drop keel, inspect all bolts, complete any repairs, rebed and torque bolts. West Marine is committed to outfitting your life on the water. 02006 West System Inc. —fair, {no stars)= good, not recommended. Step 3 Well, I have finally faired the keel with West Systems 105 Epoxy with 206 slow hardener mixed with #407 Low Density filler. Shop with confidence - get free shipping to home or stores + price match guarantee! I need to repair the crack on my sailboat's keel-to-hull joint. Omc Cobra Outdrive Rebuild. Save £2.50 RRP £42.45. In January 2016 we compared two-part paste fairing compounds from Jamestown Distributors, West Systems, Interlux, Systems 3, and MAS, and in the August 2017 issue we test several mix-it-yourself options using micro-balloons and epoxy resins. With over 250 store locations, 100,000 products in stock, and knowledgeable Associates, trust West Marine for your boating, sailing, fishing, or paddling needs. It also covers fairing keels, hardware bonding, finishing and installing teak veneers. He asked if a technical advisor would be willing to take a look at the cracks on his keel and recommend the best way to repair it. Section 8provides fundamental techniques for using WESTSYSTEMEpoxy products successfully in wooden boat repairs, including surface preparation, bonding, bonding with fillets, laminating, fairing, applying woven cloth and tape, final coating and finishing. West Systems has a great book on How-to. The power and strength of our versatile G/flex adhesive in a convenient small dispensing size. The skeleton of a new Clarion boat… frames, battens, keel, etc. A guide to fiberglass boat repair & maintenance, gelcoat blister repair and final fairing & varnishing with WEST SYSTEM epoxy. West system epoxy a good fix? pinterest-pin-it. Plan is to re-torque keel bolts, I've already ground off the flaking old compound some previous owner applied, apply two layers of 6 oz glass put on with G/Flex. I would suggest you use real fiberglass like the West System. Also covers fairing keels, hardware bonding, finishing and installing teak veneers. After the bolt repair is complete, our team will grind, and wire brush finish their work. A better material is kevlar for the basic repair work. More Info. The cores were then strongly bonded in place with West System epoxy thickened with Cab-o-Sil colloidal silica. The 105 System will provide better holding capacities for fastener bonding and can be thickened with a high-density filler for bridging gaps. WEST SYSTEM Epoxy has released the new 655-1 G/flex plunger. MarsKeel Technology By: William Souter, Custom Keel Sales & Design 2 General Keel Production There are two main materials used on production boats, namely cast lead and cast iron.1 Both types of keels start off from the same point, the creation of a design. DVD- 59 minutes. 3. seal joint using thickened G/flex Epoxy, grind back 2" above/below joint as well. Posted April 5, 2011. Our team will also repair dings, dents, damage to wings, and re‐surfacing. Conceived as weekend racer/cruisers, with limited fuel and water storage, 104 came off the line. The motor is a Chris Craft KBL 131hp and was rebuilt in 2015 as well. This fits your . WEST SYSTEM Epoxies . 1) When you consider that, if the installation of a new Keel Cable Tube fails your boat will sink, we highly recommend you have a boat yard perform the installation unless you are intimately familiar with fiberglass repair and qualified to perform this installation. Enhance your purchase. Our products are formulated to provide maximum physical properties while being easy to use. It is incredibly tough. WEST SYSTEM offers two-part (resin and hardener) epoxy systems developed for use in boat building and boat repair. Rudder Bearing Epoxy Repair Kit. $4.22 Fillable Caulking Tubes - West System 810. Paul's repair method involves removing a few feet of deck from the hull instead of the more traditional method of working through access holes. With epoxy resins, it's always a 2:1 ratio of resin to hardener, but you use different "speed" hardeners to make it cure more quickly, or more slowly. Jun 5, 2012. Epoxy Resins. So I'm going to attempt to address the C&C keel smile. You can form and tape waxed paper (backed with cardboard or thin veneer if needed) over the epoxy patch . Pearson 10M Fall River, MA. Used the West System technique on the lower rudder bearing on my 1983 Hunter 37 cutter a couple of years ago. Developed by our in-house chemists, our formulations are proprietary, structural, and marine grade. MerCruiser repair manuals also available for: MCM 185MR 262 CID 4. This boat was completely restored in 2015 by Ralph Hullings (of Hullings Hulls) and Don Bartold (owner of boat). Includes detailed instructions on repairing rotted stringers and frames, delamination, keel damage. Parts of the C-22 swing keel system. Interprotect 2000 is specialized for barrier coating, it set ups slowly and is easy to roll. West Marine is committed to outfitting your life on the water. Description. Inject epoxy. Also covers fairing keels, hardware bonding, finishing and installing teak veneers. But more importantly, I'm pleasantly surprised with how easy it is to use the West System products. Gibbons has been offering customers the best in fiberglass and aluminum boat repair services for over 22 years. In fact hard to cut to shape with scissors. I made what I think was a very successful repair using the old bushing and West System epoxy with a graphite additive. Includes detailed instructions on repairing delamination, keel damage and gelcoat blisters. Whoever did the repair got it right and boat is sound. JoeO: posted 05-29-2002 01:24 PM ET (US) Baltica, I just finished repairing my keel, which had lost gel coat due to keel rollers. Makes high-strength bonds and re-attaches loose hardware. This 80-page softcover manual is available through your local WEST SYSTEM Epoxy dealer or by ordering directly from us at 866-937-8797. Catalina Direct's exclusive kit includes: West System epoxy in pre-measured packets of resin and hardener that provides for the exact ratio of each. Most swing keel lifting systems comprise four critical parts: the winch (1), cable (4), one or more turning blocks or balls (7), and the eye bolt . what system, 105, 205 e. After almost 30 years, it was getting worn and sloppy. I have gotten a lot of inquiries about the rudder bushing problem so I made this page to better describe the problem and the step-by-step procedure I followed to solve it. 8 Using WEST SYSTEM epoxy Use WEST SYSTEM products safely and effectively . It adheres to many surfaces and shears easily, which allows it to dry into hard, solid plastic. The bottom line is West System came in at .82 per ounce and with its strong showing in all other aspects of our evaluation we gave it our top choice label. Paul used WEST SYSTEM Epoxy and the following techniques to repair the damage. Should I 1. This kit includes all the materials required to complete a range of repairs to boats. Shop with confidence - get free shipping to home or stores + price match guarantee! The fact is that it doesn't take much wear or damage to compromise the reliability of a swing keel lifting system. Visit the West System Store. Unless the screws affixing the inwale and outwale are backed out, they pin a […] is pre-coated with three layers of West System epoxy before assembly. For the entire West System line, please visit http://www.westmar. Add 409 Microsphere Blend to a WEST SYSTEM® epoxy Make sure it's mixed to a ketchup consistency and then load into a syringe. The blog takes you through a step by step process to repair a polyethylene kayak scupper using WEST SYSTEM G/Flex epoxy system, inclusive of photos, equipment and final conclusions. My questions (hopefully to be answered by Vegas or EpoxyM, but other opinions are also valued) are: This is a complete, illustrated guide to a variety of fiberglass repair problems, including detailed instructions on repairing cracks and holes, delamination, rot, and keel damage. The fiberglass had gotten wet (fiberglass will absord water like a sponge) I ended up . Trim the syringe tip as necessary. 3L serial #s 6919656 to OA483580 MIE 230 5. A short video clip from the Gougeon Brothers "How-to" DVD. 105 Epoxy Packs. Repair your worn rudder tube and eliminate the looseness and vibration you can feel in your rudder. Today, however, the trend is toward thinner, lighter laminates, making the structural integrity of each of the laminate components all the The key component in a wide variety of boat building, restoration, and repair projects 105 Resin is the base material of the WEST SYSTEM family of products, on which all of the WEST SYSTEM compounds are built. Repairs scrapes and dings. Brought to you by WEST SYSTEM Epoxy How to seal the heat exchanger rubber endcap on a Westerbeke W30 engine? Dry rot repair by: Wayne I would consider to remove the entire bottom and then make templates of the keel and other rib's that are dry rotted. West Australia. to as much as 5" (12.7 cm) in the keel areas of the more heavily-built boats. Jamestown Distributors Presents: West System Fiberglass Repair Part I. A trio of Pearson 36-1 owners compares notes on their boats, refits, and wide-ranging sailing. 5.0 out of 5 stars. Available to buy online. Each Fiberglass Boat Repair Kit contains eight packets of WEST SYSTEM 105 Resin and 205 Fast Hardener, fiberglass fabric, adhesive filler, fairing filler, glue brushes, mixing . 1. only seal joint with 5200 (caulk immediately after final wire brushing of iron) 2. seal joint with 5200, grind back 2-4" above joint on the hull and 2-4" below joint on keel and glass over sealed joint using glass laminted with G/flex Epoxy. Get some West system epoxy and rebuild the bottom making sure that you coat all the new wood with epoxy. If you are going hide the entire repair under a Keel guard, you do not need to gelcoat over the patch. Great for injecting large amounts of epoxy, laying a lengthy bead of epoxy or making fillets. The resin is a clear, light amber, low-viscosity liquid epoxy resin. Thorough testing such as this, is invaluable in achieving the proper balance of properties required for a versatile, high-quality marine epoxy. The molds for both the West Wight Potter 15 and West Wight Potter 19 were changed in late 2002 and therefore we cannot guarantee that these parts will fit boats prior to the 2003 model year. Measure up about 2" from the bottom of the keel and tape it--then epoxy below the line after lightly sanding the surface. The West System 600 Static Mixer 2 pack is to replace the mixer that comes with your resealable tube of Six10 Thickened Epoxy Adhesive. I do need to do some fairing and will probably use West Systems Epoxy with #407 as a filler. David Johnson's demonstration of how to use WEST SYSTEM epoxy to repair a bow covers: how to assess the damage, calculate a 12:1 bevel, cut out the damage an. The lower bearing is essentially just a 12" long, 3"ID fibreglass rudder tube glassed into the hull with a gland and a length of hose clamped to the top. The fin keel of a 30-footer can be done in an hour or so. Price: $41.95. With over 250 store locations, 100,000 products in stock, and knowledgeable Associates, trust West Marine for your boating, sailing, fishing, or paddling needs. I have been using west system to plug holes left in my transom from previous owners accessories. If you are also looking at repairing a polyethylene kayak scupper, this is a great place to get started. They're worth every penny. By Bruce Newell and Stan Bradshaw The wooden gunwales of Royalex canoes can rip a hull apart if left out in bitter cold temperatures. 2. Drill 6mm holes, 25mm apart and about 75mm beyond the delamination area. Drill through the skin and about ⅓ of the way into the core. fill, fair, paint? Download Wooden Boat Restoration & Repair for free. After almost 30 years, it was getting worn and sloppy. The lower bearing is essentially just a 12" long, 3"ID fibreglass rudder tube glassed into the hull with a gland and a length of hose clamped to the top. A complete, illustrated guide to a variety of fiberglass repair problems. Epoxy resins are different from polyester and vinylester resins in more than a few ways, but the easiest to recognize is the way in which they're catalyzed. G/Flex Keel Repair By Don Gutzmer - GBI Technical Advisor Early in March of 2012, a local boat owner called our technical line and asked about repairing his cast iron wing keel with WEST SYSTEM® Epoxy. Analysing the causes of blister formation, preparing and drying fibreglass hulls, and repairing and coating for moisture protection with WEST SYSTEM epoxy. #5 90-12935 1978-1993 Sterndrives - TR & TRS #6 90-12934--2 1983-1990 Sterndrives - R, MR, Alpha One & Alpha One SS #28 90-863160 1999 - Sterndrive#65533;Bravo. These epoxies have set the standard for epoxy quality in the marine industry and beyond since 1969. Catalogue Code: M450156. #7. A complete, illustrated guide to most fiberglass boat repair problems. Boat Repairs Made Easy Using West System Epoxy Resin! G/flex is excellent for tough, permanent, waterproof repairs on plastics. There is a fiberglass repair kit on Amazon called West System 105-K Fiberglass Boat Repair Kit that is great for repairing cracks, scraps, gelcoat blisters, loose hardware, damaged keels and smaller holes under 1″ in diameter. It entails everything from filling surface scratches in gelcoat, seamlessly repairing osmosis blisters on a hull, reshaping the leading edge of a keel, making a hull repair disappear, or smoothing the hull to get the fastest underwater profile. Many other trailerable sailboats are similar. WEST SYSTEM resin and hardener formulas, ingredients and combinations are tested to compare fatigue strength, compression strength, heat distortion temperature and peak exotherm. West System Fiberglass Boat Repair Kit: Repairs minor cracks and holes. West System's entire line of epoxy products are explained in this West Marine buyer's guide. West System Fiberglass Boat Repair Kit The West System Fiberglass Boat repair kit has everything you need to repair gelcoat blisters, loose hardware, delaminated decks/panels, damaged keels, cracks, scrapes, and holes up to 1" diameter. Make sure this fits by entering your model number. West System is a leading manufacturer of adhesive products and has been helping boaters since 1969. Brand: West System Part Number: GOG-002-550 HM Order #: 115566. Asking $39,900 or Best Offer. Drill holes and fill with Epoxy..West system. Directions. I got the pumps - which takes out the guesswork. Fiberglass Boat Repair & Maintenance #002-550 Softeover-76 pages. A lead keel is far easier to bring to bright metal than an iron keel. May 25, 2020. Flexible epoxy formulations: New epoxy variations , like Pettit FlexPoxy and WEST System G-Flex, are more flexible and less brittle than traditional epoxies. West System Episize Unidirectional Carbon Tape . Sail on. Through the use of a boat turner called the Capsizer 8000, which is designed not only to pick up the boat but also flip it on it's side for . 3 3 Stringer repair guidelines 10 3 4 Replacing active core sections 10 . Somewhere south of freezing, the plastic body of the canoe shrinks while the dampish wooden gunwales expand. Leaders in Marine Epoxy. I have found if you grind down the surface of the west sytem after cure well below gel coat with a dremel grinding bit and then use 3m above and below filler to act as a bonding agent between the new gel coat and epoxy resin, the gel coat seems to set up just fine. Developed specifically for boat building, boat repairs and the marine industry, and internationally marketed for over 50 years. I have been assured that this keel crack repair will last at least five years, and at haul out this fall it looked good, despite some entirely unintended exercise this season on rock bottoms in the North Channel of Lake Huron. However, 3M 4000UV is rated as being safe for all plastics. Suitable for refilling . You need to repair it with fiberglass mat and resin. In my case keak is lead encased in fiberglass. Pages: 84. I will be sealing the gelcoat/exposed green fiberglass with at least three coats of West system epoxy. Need to repair the keel area at transom .Also bottom of 2 transom boards.When I have tried to pry the keelson from the main keel it destroys the ends of the ribs that are screwed into it.Looks like the screw ends are under the garboard. It's as easy as plunge, mix, apply. West System epoxy manufactures a variety of epoxy compounds, however, all West System epoxy compounds use the West System 105 epoxy resin as their base. This is a complete, illustrated guide to a variety of fiberglass repair problems, including detailed instructions on repairing cracks and holes, delamination, rot and keel damage. Each Fiberglass Boat Repair Kit contains eight packets of WEST SYSTEM 105 Resin and 205 Fast Hardener, fiberglass fabric, adhesive filler, fairing filler, glue brushes, mixing pots, a reusable mixing stick, an application syringe, three pairs of protective gloves and illustrated instructions for completing a variety of common fiberglass repairs. To make sure your keel doesn't begin to corrode again, you must completely isolate the surface of the keel from the bottom paint with an epoxy barrier. Remember, this is my first project, so I know it's rough. Use West epoxy with microballoons for fairing as it's very easy to spread and sand. I actually have a similar repair. The idea is to build up the keel a little, then layer on the glass. Assess the feasibility of restoration or repair with WEST SYSTEMepoxy 2 Inspecting and Evaluating Analyze the structure for loss of stiffness, dry rot damage, and repair strategies . Make me a offer she's yours ,She needs repairs from a accident so selling for half price Ran into something with the Keel , there's a crank right in front of the keel easy repair grind and west system u will need to do a small basic bottom reoairs aas well that's a six inches as well , minor fiberglass work to a spot above the water line . West System Static Mixer 2 Pack - for Six10. Available at http://www.jamestowndistributors.com/ Read our blog at http://blog.jame. The Hamby is a total of 5" so it will . The package comes with everything you will need to perform the repair, as well as detailed instructions on how to use . In 1972, Pearson Yachts began producing the P36-1, designed by William Shaw. Also covers fairing keels, hardware bonding, finishing and installing teak veneers. Created Date: 6/29/2016 9:56:12 AM . Use the Interlux Watertite for divot filling, two layers, the first a rough fill, the second a careful level fill, as it is a bear to sand. Also, please understand that older boats usually have been modified which is another reason many of these parts will not fit older boats. Damage on bottom of keel from a wave droping on a rock. Over that frame assembly or skeleton, a one quarter inch thick marine grade mahogany plywood skin, also pretreated with epoxy resin, on the inside surface is applied, creating a rigid structure like an . I sail on an '85 C&C 32 and there are tell tale signs like above of previous damage and repairs. WEST SYSTEM epoxies are versatile. This is a two-stage process. 3.7 Keel repair ... 25 5 Repairing Hull and Deck Planking I used an angle grinder with wire brush. Part #: Z5285. 11 ratings. I will be doing the same repair next week and also adding a Hamby keel guard. Their hulls are overbuilt by today's standards, their masts are keel-stepped, and their […] Easily followed instructions are enhanced by detailed drawings, making Wooden Boat Restoration & Repair an essential guide for wooden boat enthusiasts. Fairing is more than just fixing dings and dents for cosmetic reasons. 1. Damage is the fiberglass on bottom and leading edge got chewed up. The WEST SYSTEM Fibreglass Boat Repair and Maintenance manual is a complete, illustrated guide to a variety of fibreglass repair problems, including detailed instructions on repairing cracks and holes, delamination, rot and keel damage. Based on the helpful advice of Technical Advisor Don Gutzmer and the WEST SYSTEM Fiberglass Boat Repair & Maintenance manual, I had to remove all the damaged material to give my WaveRunner repair something strong to adhere to. This part of the process was very uncomfortable; I would remove a little material and find that the damage propagated deeper into the surrounding material, prompting . Fiberglass Boat Repair and Maintenance Guide West Marine Multi-Caulk is an excellent choice for wood, metal, or fiberglass but will attack some plastics. His method requires more cosmetic work to complete the repair, but access to the damaged area is much better. Since the keel has a constant taper, the strips that we clamped to the keel met at the new trailing edge, where another set of clamps held the FRP core. From £39.95. Or 2. Mix epoxy. Keel repair Presumably the bottom of the f/g keel has been damaged by grounding or hitting rocks. WEST SYSTEM offers high-quality epoxy resins, hardeners, fillers, and additives. . Used the West System technique on the lower rudder bearing on my 1983 Hunter 37 cutter a couple of years ago. 2) When installing a new Keel Cable Tube, we highly recommend using an epoxy resin like our West System brand epoxy. When comparing the two-part pre-mixed epoxy fairing putties in our previous test and the DIY epoxy fillers in this test, we feel that theres room for both in the DIY paint locker. got a nice 10 long lateral nick, maybe 1/8 at its deepest in the side of my keel ,three inches up form bottom, from hitting the top of a mushroom anchor last year in a mooring field under sail. G/flex can also be used in hardware bonding but the 105 System is stronger. It can be modified with West System fillers and additives, and used to wet-out fiberglass tapes and fabrics. Jun 5, 2012. You can get this at any West Marine Store or online. All new bottom frames, keel, stem, forefoot, chines, transom framing along with all new planking and is 3M 5200 boat. We can also provide a full fairing of the keel utilizing West System Marine and Interlux Marine products. Which epoxy is recommended? Even though it is on the bottom, I'd go over the repair with either paint or gel coat AFTER a good repair with West System. West Systems products work great and I recommend them just like everyone else. David Johnson explaining how to fair a sandhopper keel and hull joint if so with some micro filler? Contact. illustrated guide to most fiberglass boat repair problems. View products. Early in March of 2012, a local boat owner called our technical line and asked about repairing his cast iron wing keel with WEST SYSTEM® Epoxy. (701) 224-0656.

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